The more we know about your business the more we can save your organization with proactive maintenance.

GET STARTED

Tell us about your organization

I'm interested in:
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.
Vibration - Continuous
Chemicals

Mixer

$
800,000
Savings
24 Hrs.
Downtime Prevented
Observation

The time waveform is showing amplitudes of over 60gs pk-pk. The correlated waveform shows severe modulating impacts, as well as harmonic peaks in the FFT. This indicates that there is a bearing fault present in the motor bearing.​

Recommendation

The CME noted that lubricating the bearing may lower the vibration levels, but at these amplitudes, there is likely permanent damage to the bearing. After lubricating the bearing, the CME did not see enough improvement and recommended swapping out the motor.

Resolution

The motor was changed and vibration amplitudes returned to normal. The customer noted that 10,000 units were saved at $80 per unit, which resulted in $800,000 in cost savings. The customer also cited 24 hours of downtime was avoided, "It saved a day because we could plan the motor change around production. We didn't lose a batch of paint."​

Vibration - Continuous
Chemicals

Mixer

$
800,000
Savings
24 Hrs.
Downtime Prevented
Observation

The time waveform is showing amplitudes of over 60gs pk-pk. The correlated waveform shows severe modulating impacts, as well as harmonic peaks in the FFT. This indicates that there is a bearing fault present in the motor bearing.​

Recommendation

The CME noted that lubricating the bearing may lower the vibration levels, but at these amplitudes, there is likely permanent damage to the bearing. After lubricating the bearing, the CME did not see enough improvement and recommended swapping out the motor.

Resolution

The motor was changed and vibration amplitudes returned to normal. The customer noted that 10,000 units were saved at $80 per unit, which resulted in $800,000 in cost savings. The customer also cited 24 hours of downtime was avoided, "It saved a day because we could plan the motor change around production. We didn't lose a batch of paint."​

$
800,000
Savings
24 Hrs.
Downtime Prevented
$
800,000
Savings
24 Hrs.
Downtime Prevented

Real Solutions for Real Challenges

Our 30-day, risk free trial is only $199.

AssetWatch customers save on average 8x in ROI. That means for every $1 you give us, we give $8 back to you.

Includes professional installation of up to 200 sensors (a $10k+ value)

24/7 monitoring and a dedicated CME for your site

AssetWatch cloud-based software with unlimited licenses

No CapEx, Engineering or IT integration required