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Upgrade your Mining and Materials Operations with Predictive Maintenance

Maximize efficiency and reduce costs with our cutting-edge condition monitoring solution.

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Unlock the Benefits of Predictive Maintenance in Mining and Materials

In the mining and materials industry, maintenance and reliability teams grapple with harsh environments, remote locations, and heavy machinery, that demand rigorous maintenance schedules and robust safety protocols to avoid accidents and maintain continuous operations. Maintaining the integrity and durability of essential equipment like crushers, conveyors, and grinding mills is critical for efficient extraction and processing. This not only boosts production but also cuts maintenance costs and minimizes downtime.

AssetWatch provides a top-tier end-to-end remote condition monitoring solution tailored to these unique challenges. With AssetWatch, your maintenance team benefits from a trusted partner focused on enhancing operational efficiency, ensuring safety, and maintaining compliance in the rigorous landscape of the mining and materials industry.

Manufacturing Challenges

Corrosive & Hazardous Materials
Optimize Assets with Risk Prioritization and Insights
Complex Processes
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Hygiene and Sanitation
Optimize Assets with Risk Prioritization and Insights
Regulatory Compliance
Streamlined, Repeatable Processes
Perishable Products
Early Detection of Issues to Keep Assets Running
Frequent Changeovers
Insightful Data Interpretation & Holistic Asset Health View
Safety Risks
Improve Safety and ESG Outcomes
Cost Pressures
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Remote and Harsh Environments
Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense
Weather Conditions & Seasonal Variations
Prescriptive Insights to Optimize Assets and Keep Them Running
High Wear and Tear
Insightful Data Interpretation & Holistic Asset Health View
Environmental Impact
Improve ESG Outcomes with Emissions and Energy Savings
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Cost Pressures
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Harsh Operating Environments
Insightful Data Interpretation & Holistic Asset Health View
Aging Infrastructure
Prescriptive Insights to Optimize Assets and Keep Them Running
Regulatory and Safety Compliance
Early Detection of Issues to Reduce Safety Hazards
Environmental Impact
Improve ESG Outcomes with Emissions and Energy Savings
Remote Locations
Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense
High Capital Costs
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Dust, Debris & Moisture Control
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Frequent Changeovers
Early Detection of Issues to Prevent Unplanned Downtime
High Wear & Tear
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Energy Consumption
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Material Contamination
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
High Wear & Tear
Insightful Data Interpretation & Holistic Asset Health View
Unplanned Downtime & Production Loss
Continuous Monitoring to Maximize Uptime
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Corrosion and Extreme Temperatures
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Energy Consumption
Improve ESG Outcomes with Emissions and Energy Savings
Safety Risks
Early Detection of Issues to Reduce Safety Hazards

Manufacturing Challenges

Contamination Control
Optimize Assets with Risk Prioritization and Insights
Regulatory Compliance & Quality Standards
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Frequent Changeovers
Insightful Data Interpretation & Holistic Asset Health View
Continuous Operation
Continuous Monitoring to Prevent Unplanned Downtime
High Maintenance & Repair Costs
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

High Corrosion & Wear
Optimize Assets with Risk Prioritization and Insights
Continuous Operation
Continuous Monitoring to Prevent Unplanned Downtime
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Aging Infrastructure
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Our growth continues as we partner with more customers to eliminate unplanned downtime in the mining and materials industry.

Our dedication to enhancing mining operations through digital innovation and predictive maintenance is evident in the significant improvements our clients have achieved. By integrating our condition monitoring software, mining companies have streamlined their operations and realized substantial financial and operational benefits.

ROI
9
x
Cost Savings
$36M
+
Facility Count
80
+

Top 5 Faults Detected

In the mining and materials industry, early detection of faults enables proactive effort to address issues in the least expensive way, eliminating unplanned downtime and reducing costs.

Rolling Element Bearing
Imbalance
Misalignment
Rotating Looseness
Structural Looseness

Explore Our Cutting-Edge Mining prescriptive maintenance Software Solutions

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Boost Mining Operations Efficiency: Enhance production efficiency with real-time visibility into equipment utilization and capacity analysis. Our software enables you to track your mining assets efficiently, ensuring they are leveraged to their fullest potential. This strategic oversight is a crucial investment in your operation's future, maximizing resource use and operational output.

Minimize Operational Costs: Significantly reduce cycle time and increase mineral yield with user-friendly reporting and analytics tools. These tools are designed specifically for efficient mining predictive maintenance and incorporate predictive maintenance strategies. By investing in preventive maintenance, you safeguard your resources against unexpected breakdowns and costly repairs, ensuring a smoother, more cost-effective operation.

Streamline Equipment Management: Optimize your mining equipment setups and changeovers with digital applications for operators that empower goal attainment. These applications improve overall operational efficiency in mining operations, making it easier to track progress and adjust strategies in real-time. This approach not only enhances the effectiveness of your investment in mining technology but also ensures that every resource is utilized to its maximum capacity, contributing to a more profitable and sustainable operation.

Real People Providing Real Maintenance Solutions

Power your success with insights and recommendations from a dedicated CAT III/IV certified vibration analyst.

Early Anomaly Detection
AssetWatch Prescriptive Insights Dashboard
Detect issues graphic
AssetWatch multi facility dashboard view

We Keep Your Assets Running

Our continuous condition monitoring solution and industry knowledge ensure uninterrupted mining operations for these assets and many more.

Air Compressors
Bucket Elevators
Classifiers
Conveyors
Crushers
Dust Collectors
Hammer Mills
Kilns
Pumps
Separators
Shakers

See AssetWatch In Action

Minimal Effort, Maximum Savings.

Condition monitoring detected vibrations in an agitator, enabling early replacement of the taper lock and bearings to prevent failure.

$
150,000
Savings

Vero sensors and AssetWatch certified CME detected electrical issues, allowing for preemptive motor replacement.

$
250,000
Savings

AI detected excessive fan looseness, prompting the replacement of worn components and preventing further damage.

$
58,000
Savings

Transform Your Mining Operations Today

Step into the future of mining with our advanced condition monitoring software. Designed to enhance efficiency, reduce costs, and boost productivity, our solution is your gateway to achieving operational excellence.

Experience the power of predictive maintenance and real-time insights. Transform your mining operations into a model of efficiency and profitability.

Maximized Equipment Uptime

Predictive maintenance and real-time monitoring ensure your mining assets are always ready and operational, significantly reducing unexpected downtime.

Cost Savings

Our service optimizes maintenance schedules and operational workflows, cutting down on unnecessary expenses and enhancing your bottom line.

Operational Efficiency

Leverage data-driven decision-making and streamlined processes to achieve unparalleled operational efficiency, setting new standards in mining productivity.

Book a demo

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