Modernize Your Metal Manufacturing with Predictive Maintenance
Enhance productivity and minimize costs with our end-to-end condition monitoring solution for the metals & processing industry.
Discover the Advantages of Prescriptive Maintenance for Steel, Aluminum, and Other Metals Manufacturing
The metals and processing industry faces specific challenges, including the harsh operating environments of high temperatures and heavy loads, the continuous wear and tear on machinery, and the critical need for uninterrupted production processes. Equipment such as rolling mills, furnaces, crushers, and conveyors must endure extreme conditions while maintaining exact performance standards. Failures in this machinery can lead to costly downtime, safety hazards, and significant production delays.
AssetWatch offers a premier end-to-end remote condition monitoring solution specifically designed to address these challenges. By providing real-time data and predictive insights, AssetWatch enables proactive maintenance, ensuring that equipment operates at peak efficiency. This prevents unexpected failures, extends machinery lifespan, reduces maintenance costs, and minimizes downtime.
With AssetWatch, your maintenance team gains a reliable partner dedicated to enhancing operational efficiency, ensuring safety, and maintaining productivity in the demanding landscape of the metals and processing industry.
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Manufacturing Challenges
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Manufacturing Challenges
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Manufacturing Challenges
![](https://cdn.prod.website-files.com/63218ae5858431d054be1093/66a949e498a8ce4a6ef14215_hollistic-view-tight.png)
Manufacturing Challenges
![](https://cdn.prod.website-files.com/63218ae5858431d054be1093/66a949e498a8ce4a6ef14215_hollistic-view-tight.png)
Manufacturing Challenges
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Manufacturing Challenges
![](https://cdn.prod.website-files.com/63218ae5858431d054be1093/66a949e498a8ce4a6ef14215_hollistic-view-tight.png)
Manufacturing Challenges
![](https://cdn.prod.website-files.com/63218ae5858431d054be1093/66a949e498a8ce4a6ef14215_hollistic-view-tight.png)
Manufacturing Challenges
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Manufacturing Challenges
Our growth continues as we partner with more customers to eliminate unplanned downtime in the metals & processing industry.
We are committed to advancing metals manufacturing through digital innovation and predictive maintenance. By implementing our condition monitoring solution, our clients have realized substantial financial and operational benefits.
Top 5 Faults Detected
In the metals & processing industry, early detection of faults enables proactive effort to address issues in the least expensive way, eliminating unplanned downtime and reducing costs.
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Real People Providing Real Maintenance Solutions
Power your success with insights and recommendations from a dedicated CAT III/IV certified vibration analyst.
![Early Anomaly Detection](https://cdn.prod.website-files.com/63218ae5858431d054be1093/63cffa66aa234e349c5cb6e8_Early%20Anamoly%20Detection%20(1).png)
![AssetWatch Prescriptive Insights Dashboard](https://cdn.prod.website-files.com/63218ae5858431d054be1093/63c595174558db5bd6caf1d0_Prescriptive%20Insights.png)
![Detect issues graphic](https://cdn.prod.website-files.com/63218ae5858431d054be1093/63c5952764816823080aaced_Dynamic%20ROI.png)
![AssetWatch multi facility dashboard view](https://cdn.prod.website-files.com/63218ae5858431d054be1093/63c5953315af4b3e9ac16d02_Multi%20Facility%20View.png)
We Keep Your Assets Running
Our continuous condition monitoring solution and industry knowledge ensure uninterrupted metals production for these assets and many more.
See AssetWatch In Action
Minimal Effort, Maximum Savings.
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Condition monitoring detected vibrations in an agitator, enabling early replacement of the taper lock and bearings to prevent failure.
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Vero sensors and AssetWatch certified CME detected electrical issues, allowing for preemptive motor replacement.
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AI detected excessive fan looseness, prompting the replacement of worn components and preventing further damage.
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Case Studies
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