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Revolutionize Your Pharmaceutical Manufacturing with Predictive Maintenance

Slash Costs and Maximize Efficiency with Our End-to-End Condition Monitoring Solution for the Pharmaceutical & Healthcare Industry

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Unlock the Potential of Prescriptive Maintenance for Pharmaceutical Manufacturing

The pharmaceutical and healthcare manufacturing industries face numerous challenges, including stringent regulatory compliance, maintaining high product quality, and managing the reliability of critical equipment. Among the most demanding tasks is ensuring the optimal performance of critical rotating equipment such as centrifuges, pumps, mixers, and compressors. These machines are vital for various stages of production, from mixing and transporting materials to maintaining precise environmental conditions. Unplanned downtime or equipment failures can lead to significant production delays, increased costs, and potentially compromised product quality and safety.

AssetWatch offers a premier end-to-end remote condition monitoring solution specifically designed to address these challenges.  By providing real-time data and predictive insights, AssetWatch enables proactive maintenance, reducing the risk of unexpected equipment failures and optimizing performance.

With AssetWatch, your maintenance team gains a reliable partner dedicated to enhancing operational efficiency, ensuring compliance, and maintaining the highest standards of product quality in the demanding pharmaceutical and healthcare manufacturing industries.

Manufacturing Challenges

Corrosive & Hazardous Materials
Optimize Assets with Risk Prioritization and Insights
Complex Processes
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Hygiene and Sanitation
Optimize Assets with Risk Prioritization and Insights
Regulatory Compliance
Streamlined, Repeatable Processes
Perishable Products
Early Detection of Issues to Keep Assets Running
Frequent Changeovers
Insightful Data Interpretation & Holistic Asset Health View
Safety Risks
Improve Safety and ESG Outcomes
Cost Pressures
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Remote and Harsh Environments
Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense
Weather Conditions & Seasonal Variations
Prescriptive Insights to Optimize Assets and Keep Them Running
High Wear and Tear
Insightful Data Interpretation & Holistic Asset Health View
Environmental Impact
Improve ESG Outcomes with Emissions and Energy Savings
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Cost Pressures
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Harsh Operating Environments
Insightful Data Interpretation & Holistic Asset Health View
Aging Infrastructure
Prescriptive Insights to Optimize Assets and Keep Them Running
Regulatory and Safety Compliance
Early Detection of Issues to Reduce Safety Hazards
Environmental Impact
Improve ESG Outcomes with Emissions and Energy Savings
Remote Locations
Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense
High Capital Costs
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Dust, Debris & Moisture Control
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Frequent Changeovers
Early Detection of Issues to Prevent Unplanned Downtime
High Wear & Tear
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Energy Consumption
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Material Contamination
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
High Wear & Tear
Insightful Data Interpretation & Holistic Asset Health View
Unplanned Downtime & Production Loss
Continuous Monitoring to Maximize Uptime
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Corrosion and Extreme Temperatures
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Energy Consumption
Improve ESG Outcomes with Emissions and Energy Savings
Safety Risks
Early Detection of Issues to Reduce Safety Hazards

Manufacturing Challenges

Contamination Control
Optimize Assets with Risk Prioritization and Insights
Regulatory Compliance & Quality Standards
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Frequent Changeovers
Insightful Data Interpretation & Holistic Asset Health View
Continuous Operation
Continuous Monitoring to Prevent Unplanned Downtime
High Maintenance & Repair Costs
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

High Corrosion & Wear
Optimize Assets with Risk Prioritization and Insights
Continuous Operation
Continuous Monitoring to Prevent Unplanned Downtime
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Aging Infrastructure
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Our growth continues as we partner with more customers to eliminate unplanned downtime in the pharmaceutical and healthcare industries.

Our dedication to enhancing pharmaceutical & healthcare manufacturing through digital innovation and predictive maintenance is evident in the substantial improvements our clients witness.

ROI
9
x
Cost Savings
$21M
+
Facility Count
20
+

Top 5 Faults Detected

In the pharmaceutical & healthcare industries, early detection of faults enables proactive effort to address issues in the least expensive way, eliminating unplanned downtime and reducing costs.

Rolling Element Bearing
Imbalance
Misalignment
Belt Defects
Structural Looseness

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Real People Providing Real Maintenance Solutions

Power your success with insights and recommendations from a dedicated CAT III/IV certified vibration analyst.

Early Anomaly Detection
AssetWatch Prescriptive Insights Dashboard
Detect issues graphic
AssetWatch multi facility dashboard view

We Keep Your Assets Running

Our continuous condition monitoring solution and industry knowledge ensure uninterrupted pharmaceutical production for these assets and many more.

Agitators
Air Compressors
Centrifuges
Circulation pumps
Mixers
Reactors

See AssetWatch In Action

Minimal Effort, Maximum Savings.

Condition monitoring detected vibrations in an agitator, enabling early replacement of the taper lock and bearings to prevent failure.

$
150,000
Savings

Vero sensors and AssetWatch certified CME detected electrical issues, allowing for preemptive motor replacement.

$
250,000
Savings

AI detected excessive fan looseness, prompting the replacement of worn components and preventing further damage.

$
58,000
Savings

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