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Transform Your Chemical Manufacturing with Predictive Maintenance

Increase Efficiency and Reduce Costs with Our End-to-End Condition Monitoring Solution for the Chemical Industry

Request a demo

Transform Your Chemical Manufacturing with Predictive Maintenance

Increase Efficiency and Reduce Costs with Our End-to-End Condition Monitoring Solution for the Chemical Industry

Request a Demo

Transform Your Chemical Manufacturing with Predictive Maintenance

Increase Efficiency and Reduce Costs with Our End-to-End Condition Monitoring Solution for the Chemical Industry

Leverage the Benefits of Advanced Asset Management for Chemical Manufacturing

Leverage the Benefits of Advanced Asset Management for Chemical Manufacturing

In the chemicals industry, maintenance and reliability teams grapple with complex processes that require precise control systems and robust safety measures to prevent accidents and environmental hazards. Ensuring the integrity and longevity of critical equipment such as pumps and compressors essential for moving chemical substances through processing stages, reactors, agitators, mixers and more help increase output while simultaneously decreasing maintenance costs.

AssetWatch offers a premier end-to-end remote condition monitoring solution specifically designed to address these challenges. With AssetWatch, your maintenance team gains a reliable partner dedicated to enhancing operational efficiency, ensuring safety, and maintaining environmental compliance in the demanding landscape of the chemicals industry.

In the chemicals industry, maintenance and reliability teams grapple with complex processes that require precise control systems and robust safety measures to prevent accidents and environmental hazards. Ensuring the integrity and longevity of critical equipment such as pumps and compressors essential for moving chemical substances through processing stages, reactors, agitators, mixers and more help increase output while simultaneously decreasing maintenance costs.

AssetWatch offers a premier end-to-end remote condition monitoring solution specifically designed to address these challenges. With AssetWatch, your maintenance team gains a reliable partner dedicated to enhancing operational efficiency, ensuring safety, and maintaining environmental compliance in the demanding landscape of the chemicals industry.

Manufacturing Challenges

Corrosive & Hazardous Materials
Optimize Assets with Risk Prioritization and Insights
Complex Processes
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Hygiene and Sanitation
Optimize Assets with Risk Prioritization and Insights
Regulatory Compliance
Streamlined, Repeatable Processes
Perishable Products
Early Detection of Issues to Keep Assets Running
Frequent Changeovers
Insightful Data Interpretation & Holistic Asset Health View
Safety Risks
Improve Safety and ESG Outcomes
Cost Pressures
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Remote and Harsh Environments
Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense
Weather Conditions & Seasonal Variations
Prescriptive Insights to Optimize Assets and Keep Them Running
High Wear and Tear
Insightful Data Interpretation & Holistic Asset Health View
Environmental Impact
Improve ESG Outcomes with Emissions and Energy Savings
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Cost Pressures
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Harsh Operating Environments
Insightful Data Interpretation & Holistic Asset Health View
Aging Infrastructure
Prescriptive Insights to Optimize Assets and Keep Them Running
Regulatory and Safety Compliance
Early Detection of Issues to Reduce Safety Hazards
Environmental Impact
Improve ESG Outcomes with Emissions and Energy Savings
Remote Locations
Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense
High Capital Costs
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Dust, Debris & Moisture Control
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Frequent Changeovers
Early Detection of Issues to Prevent Unplanned Downtime
High Wear & Tear
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Energy Consumption
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Material Contamination
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
High Wear & Tear
Insightful Data Interpretation & Holistic Asset Health View
Unplanned Downtime & Production Loss
Continuous Monitoring to Maximize Uptime
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Corrosion and Extreme Temperatures
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Energy Consumption
Improve ESG Outcomes with Emissions and Energy Savings
Safety Risks
Early Detection of Issues to Reduce Safety Hazards

Manufacturing Challenges

Contamination Control
Optimize Assets with Risk Prioritization and Insights
Regulatory Compliance & Quality Standards
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Frequent Changeovers
Insightful Data Interpretation & Holistic Asset Health View
Continuous Operation
Continuous Monitoring to Prevent Unplanned Downtime
High Maintenance & Repair Costs
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

High Corrosion & Wear
Optimize Assets with Risk Prioritization and Insights
Continuous Operation
Continuous Monitoring to Prevent Unplanned Downtime
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Aging Infrastructure
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Our growth continues as we partner with more customers to eliminate unplanned downtime in the chemical industry.

Our dedication to enhancing chemical manufacturing through digital innovation and predictive maintenance is evident in the substantial improvements our clients witness.

ROI
7
x
Cost Savings
$34M
+
Facility Count
113
+

Top 5 Faults Detected

In the chemical industry, early detection of faults enables proactive effort to address issues in the least expensive way, eliminating unplanned downtime and reducing costs.

Rolling Element Bearing
Imbalance
Misalignment
Rotating Looseness
Structural Looseness

Explore Our Cutting-Edge Chemical condition monitoring Software Solutions

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Maximize Chemical Manufacturing Efficiency: Enhance your chemical production processes with real-time access to data on equipment performance and capacity planning. Our customized software solution enables you to efficiently manage your assets, ensuring their optimal use. Investing in such advanced control is crucial for the growth of your operations, resulting in better resource allocation and increased production levels.

Reduce Chemical Production Costs: Significantly decrease cycle times and increase material yield with our intuitive reporting and analytics tools designed specifically for chemical production predictive maintenance. These tools incorporate sophisticated predictive maintenance strategies to optimize operations. Adopting proactive maintenance not only prevents unexpected asset failures and costly repairs but also ensures a more effective and cost-efficient production workflow.

Enhance Equipment Efficiency: Improve your chemical production equipment setups and adjustments with digital solutions crafted for operators to meet goals more efficiently. These solutions enhance overall operational effectiveness, making it easier to monitor progress and quickly adjust strategies. Utilizing this approach not only amplifies your return on investment, but also guarantees better resource use, leading to a more profitable and eco-friendly operation.

Meet the CME Leadership Team

Real People Providing Real Maintenance Solutions

Power your success with insights and recommendations from one of our many dedicated CAT III/IV certified vibration analysts.

Jaidev Krishnan
VP of Condition Monitoring
CAT III Vibration
MLA - 1
Roy Giorgio
Lubrication Program Manager
MLT 1
MLA II
CLS
OMA
Erich Fassbinder
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound
Chris Becker
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound
Rob Coleman
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound
David Murphy
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound

We Keep Your Assets Running

Our continuous condition monitoring solution and industry knowledge ensure uninterrupted chemical production for these assets and many more.

Agitators
Air Compressors
Circulation Fans​
Combustion Fans
Crushers
Mixers
Reactors

See AssetWatch In Action

Minimal Effort, Maximum Savings.

Condition monitoring detected vibrations in an agitator, enabling early replacement of the taper lock and bearings to prevent failure.

$
150,000
Savings

Vero sensors and AssetWatch certified CME detected electrical issues, allowing for preemptive motor replacement.

$
250,000
Savings

AI detected excessive fan looseness, prompting the replacement of worn components and preventing further damage.

$
58,000
Savings

Transform Your Chemical Manufacturing Processes Today

Embrace the future of chemical manufacturing with our advanced prescriptive maintenance software. Designed to boost efficiency, reduce costs, and enhance productivity, our solution paves the way for operational excellence.

Unlock the power of predictive maintenance and real-time data analytics. Transform your chemical manufacturing into a model of efficiency and profitability.

Increased Equipment Reliability

Through predictive maintenance and continuous monitoring, ensure your chemical production assets are always operating optimally, significantly reducing unexpected downtime.

Cost Savings

Our software streamlines maintenance schedules and operational efficiencies, cutting down overhead expenses and enhancing your bottom line.

Boosted Production Efficiency

Leverage data-driven insights and optimized operations to achieve unparalleled production efficiency, setting new standards in chemical manufacturing superiority.

Book a demo

I'm interested in:
Thank you! Your submission has been received!
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