Elevate Your Pulp & Paper and Packaging Manufacturing with Predictive Maintenance

Boost Efficiency and Reduce Costs with our Advanced Condition Monitoring Solution for Pulp & Paper and Packaging Industries

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Leverage the Benefits of Advanced Asset Management for Pulp, Paper, and Packaging Manufacturing

The pulp, paper, and packaging manufacturing industries face numerous challenges, including managing complex machinery, preventing equipment failures, and maintaining consistent product quality. Critical equipment such as paper machines, pulpers, corrugators, and conveyors are essential for efficient production but are susceptible to wear and tear, leading to unplanned downtime and increased maintenance costs. Additionally, the need for precise control over temperature, pressure, and moisture levels adds to the complexity of operations.

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AssetWatch offers a premier end-to-end remote condition monitoring solution specifically designed to address these challenges. By providing real-time data and predictive insights, AssetWatch enables proactive maintenance, reducing the risk of unexpected failures and optimizing equipment performance.

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With AssetWatch, your maintenance team gains a reliable partner dedicated to enhancing operational efficiency, ensuring product quality, and minimizing downtime in the demanding landscape of the pulp, paper, and packaging manufacturing industries.

The pulp, paper, and packaging manufacturing industries face numerous challenges, including managing complex machinery, preventing equipment failures, and maintaining consistent product quality. Critical equipment such as paper machines, pulpers, corrugators, and conveyors are essential for efficient production but are susceptible to wear and tear, leading to unplanned downtime and increased maintenance costs. Additionally, the need for precise control over temperature, pressure, and moisture levels adds to the complexity of operations.

‍

AssetWatch offers a premier end-to-end remote condition monitoring solution specifically designed to address these challenges. By providing real-time data and predictive insights, AssetWatch enables proactive maintenance, reducing the risk of unexpected failures and optimizing equipment performance.

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With AssetWatch, your maintenance team gains a reliable partner dedicated to enhancing operational efficiency, ensuring product quality, and minimizing downtime in the demanding landscape of the pulp, paper, and packaging manufacturing industries.

Manufacturing Challenges

AssetWatch Solutions

Corrosive & Hazardous Materials

Optimize Assets with Risk Prioritization and Insights

Complex Processes

Streamlined, Repeatable Processes

Safety Risks

Early Detection of Issues to Reduce Safety Hazards

Heat & Pressure Extremes

Insightful Data Interpretation & Holistic Asset Health View

Process Interdependencies

Prevent Cascading Failures with Prescriptive Insights

Environmental Regulations

Improve ESG Outcomes with Emissions and Energy Savings

Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Hygiene and Sanitation

Optimize Assets with Risk Prioritization and Insights

Regulatory Compliance

Streamlined, Repeatable Processes

Perishable Products

Early Detection of Issues to Keep Assets Running

Frequent Changeovers

Insightful Data Interpretation & Holistic Asset Health View

Safety Risks

Improve Safety and ESG Outcomes

Cost Pressures

Proven Value with 8x ROI Avg in First Month

Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Remote and Harsh Environments

Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense

Weather Conditions & Seasonal Variations

Prescriptive Insights to Optimize Assets and Keep Them Running

High Wear and Tear

Insightful Data Interpretation & Holistic Asset Health View

Environmental Impact

Improve ESG Outcomes with Emissions and Energy Savings

Safety Risks

Early Detection of Issues to Reduce Safety Hazards

Cost Pressures

Proven Value with 8x ROI Avg in First Month

Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Harsh Operating Environments

Insightful Data Interpretation & Holistic Asset Health View

Aging Infrastructure

Prescriptive Insights to Optimize Assets and Keep Them Running

Regulatory and Safety Compliance

Early Detection of Issues to Reduce Safety Hazards

Environmental Impact

Improve ESG Outcomes with Emissions and Energy Savings

Remote Locations

Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense

High Capital Costs

Proven Value with 8x ROI Avg in First Month

Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Dust, Debris & Moisture Control

Optimize Assets with Risk Prioritization and Insights

High Precision

Streamlined, Repeatable Processes

Frequent Changeovers

Early Detection of Issues to Prevent Unplanned Downtime

High Wear & Tear

Insightful Data Interpretation & Holistic Asset Health View

Process Interdependencies

Prevent Cascading Failures with Prescriptive Insights

Energy Consumption

Improve ESG Outcomes with Emissions and Energy Savings

Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Material Contamination

Optimize Assets with Risk Prioritization and Insights

High Precision

Streamlined, Repeatable Processes

Safety Risks

Early Detection of Issues to Reduce Safety Hazards

High Wear & Tear

Insightful Data Interpretation & Holistic Asset Health View

Unplanned Downtime & Production Loss

Continuous Monitoring to Maximize Uptime

Environmental Regulations

Improve ESG Outcomes with Emissions and Energy Savings

Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Corrosion and Extreme Temperatures

Optimize Assets with Risk Prioritization and Insights

High Precision

Streamlined, Repeatable Processes

Process Interdependencies

Prevent Cascading Failures with Prescriptive Insights

Heat & Pressure Extremes

Insightful Data Interpretation & Holistic Asset Health View

Energy Consumption

Improve ESG Outcomes with Emissions and Energy Savings

Safety Risks

Early Detection of Issues to Reduce Safety Hazards

Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Contamination Control

Optimize Assets with Risk Prioritization and Insights

Regulatory Compliance & Quality Standards

Streamlined, Repeatable Processes

Safety Risks

Early Detection of Issues to Reduce Safety Hazards

Frequent Changeovers

Insightful Data Interpretation & Holistic Asset Health View

Continuous Operation

Continuous Monitoring to Prevent Unplanned Downtime

High Maintenance & Repair Costs

Proven Value with 8x ROI Avg in First Month

Request Demo

Manufacturing Challenges

AssetWatch Solutions

High Corrosion & Wear

Optimize Assets with Risk Prioritization and Insights

Continuous Operation

Continuous Monitoring to Prevent Unplanned Downtime

Safety Risks

Early Detection of Issues to Reduce Safety Hazards

Aging Infrastructure

Insightful Data Interpretation & Holistic Asset Health View

Process Interdependencies

Prevent Cascading Failures with Prescriptive Insights

Environmental Regulations

Improve ESG Outcomes with Emissions and Energy Savings

Request a Demo

Top 5 Faults Detected

In the pulp & paper and packaging industries, early detection of faults enables proactive effort to address issues in the least expensive way, eliminating unplanned downtime and reducing costs.

Rolling Element Bearing

Misalignment

Imbalance

Structural Looseness

Rotating Looseness

Explore Our Cutting-Edge Paper & Pulp predictive maintenance Software Solutions

Enhance Manufacturing Efficiency: Boost your paper and pulp production workflows with real-time equipment performance and capacity planning insights. Our customized software solution enables you to manage your industry assets effortlessly, ensuring optimal usage. Investing in this level of precise oversight is crucial for elevating your operations, resulting in better resource allocation and increased production rates.

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Reduce Production Costs: Significantly decrease cycle times and enhance material throughput with intuitive reporting and analytics tools designed for paper and pulp production prescriptive maintenance. These specialized tools incorporate advanced predictive maintenance strategies to optimize operations. Adopting preventative maintenance safeguards your assets against unexpected breakdowns and costly repairs, ensuring a more streamlined and cost-effective production process.

Optimize Equipment Management: Elevate your paper and pulp production equipment setups and transitions with digital solutions crafted for operators to meet goals more efficiently. These applications enhance overall operational productivity in manufacturing, streamlining the tracking of progress and enabling swift strategy adjustments. Implementing this approach maximizes the return on your investment and ensures optimal resource use, resulting in a more profitable and eco-friendly operation.

Meet the CME Leadership Team

Real People Providing Real Maintenance Solutions

Power your success with insights and recommendations from one of our many dedicated CAT III/IV certified vibration analysts.

Jaidev Krishnan

VP of Condition Monitoring

CAT III Vibration

MLA - 1

Roy Giorgio

Lubrication Program Manager

MLT 1

MLA II

CLS

OMA

Erich Fassbinder

Condition Monitoring Engineer Manager

CAT III Vibration

Level II Thermography

MLA 1

Level 1 Ultrasound

Chris Becker

Condition Monitoring Engineer Manager

CAT III Vibration

Level II Thermography

MLA 1

Level 1 Ultrasound

Rob Coleman

Condition Monitoring Engineer Manager

CAT III Vibration

Level II Thermography

MLA 1

Level 1 Ultrasound

David Murphy

Condition Monitoring Engineer Manager

CAT III Vibration

Level II Thermography

MLA 1

Level 1 Ultrasound

Our advanced AI detects issues in their infancy, ranks risk level, and raises concern to your dedicated Condition Monitoring Engineer (CME). This unique combination of machine learning and the experience of a certified CAT III vibration analyst cuts through the noise of data and prevents you from having an overwhelming flood of alerts.

AssetWatch Prescriptive Insights Dashboard

Efficient 2-way communication through AssetWatch makes issue resolution easy, fast, and documented. When an anomaly is detected by AssetWatch, your CME will send a prescriptive asset alert with detailed next steps your team can take to resolve the problem. Your CME will collaborate with you until the issue is resolved.

AssetWatch helps you preemptively resolve issues before costly failure, making you the hero to leadership as you increase uptime and extend and maximize the life of your assets. The proof is in the numbers, and we help you track it all in one place so you can easily report on success to management.

AssetWatch multi facility dashboard view

Our enterprise customers need a quick glance of how each facility is performing. The multi-facility dashboard provides the high-level view management needs, while also being able to drill down at the plant level.

We Keep Your Assets Running

Our continuous condition monitoring solution and industry knowledge ensure uninterrupted pulp & paper and packaging production for these assets and many more.

Conveyors

Corrugators

Extruders

Mills

Presses

Pulpers

Rolls