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Transform Your Plastics Manufacturing Process

Increase Productivity and Lower Costs with our Predictive Maintenance Solution for the Plastics Industry

Request a demo

Transform Your Plastics Manufacturing Process

Increase Productivity and Lower Costs with our Predictive Maintenance Solution for the Plastics Industry

Request a Demo

Transform Your Plastics Manufacturing Process

Increase Productivity and Lower Costs with our Predictive Maintenance Solution for the Plastics Industry

Optimize Your Operations with Advanced Prescriptive Maintenance for the Plastics Industry

Optimize Your Operations with Advanced Prescriptive Maintenance for the Plastics Industry

In the plastics manufacturing industry, maintenance and reliability teams grapple with numerous challenges, including maintaining the efficiency and reliability of critical equipment such as extruders, injection molding machines, and conveyors. These machines are essential for ensuring consistent product quality and high production output. However, the complexity of plastic processing, coupled with the need for precise temperature and pressure control, makes this a demanding task. Frequent equipment failures can lead to costly downtime, reduced productivity, and increased maintenance costs.

AssetWatch offers a premier end-to-end remote condition monitoring solution specifically designed to address these challenges. By continuously monitoring the health and performance of critical equipment, AssetWatch provides real-time data and predictive insights that enable proactive maintenance. This not only helps prevent unexpected breakdowns but also optimizes equipment performance, ensuring smooth and efficient operations.

With AssetWatch, your maintenance team gains a reliable partner dedicated to enhancing operational efficiency, ensuring product quality, and minimizing downtime in the demanding landscape of the plastics manufacturing industry.

In the plastics manufacturing industry, maintenance and reliability teams grapple with numerous challenges, including maintaining the efficiency and reliability of critical equipment such as extruders, injection molding machines, and conveyors. These machines are essential for ensuring consistent product quality and high production output. However, the complexity of plastic processing, coupled with the need for precise temperature and pressure control, makes this a demanding task. Frequent equipment failures can lead to costly downtime, reduced productivity, and increased maintenance costs.

AssetWatch offers a premier end-to-end remote condition monitoring solution specifically designed to address these challenges. By continuously monitoring the health and performance of critical equipment, AssetWatch provides real-time data and predictive insights that enable proactive maintenance. This not only helps prevent unexpected breakdowns but also optimizes equipment performance, ensuring smooth and efficient operations.

With AssetWatch, your maintenance team gains a reliable partner dedicated to enhancing operational efficiency, ensuring product quality, and minimizing downtime in the demanding landscape of the plastics manufacturing industry.

Manufacturing Challenges

Corrosive & Hazardous Materials
Optimize Assets with Risk Prioritization and Insights
Complex Processes
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Hygiene and Sanitation
Optimize Assets with Risk Prioritization and Insights
Regulatory Compliance
Streamlined, Repeatable Processes
Perishable Products
Early Detection of Issues to Keep Assets Running
Frequent Changeovers
Insightful Data Interpretation & Holistic Asset Health View
Safety Risks
Improve Safety and ESG Outcomes
Cost Pressures
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Remote and Harsh Environments
Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense
Weather Conditions & Seasonal Variations
Prescriptive Insights to Optimize Assets and Keep Them Running
High Wear and Tear
Insightful Data Interpretation & Holistic Asset Health View
Environmental Impact
Improve ESG Outcomes with Emissions and Energy Savings
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Cost Pressures
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Harsh Operating Environments
Insightful Data Interpretation & Holistic Asset Health View
Aging Infrastructure
Prescriptive Insights to Optimize Assets and Keep Them Running
Regulatory and Safety Compliance
Early Detection of Issues to Reduce Safety Hazards
Environmental Impact
Improve ESG Outcomes with Emissions and Energy Savings
Remote Locations
Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense
High Capital Costs
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Dust, Debris & Moisture Control
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Frequent Changeovers
Early Detection of Issues to Prevent Unplanned Downtime
High Wear & Tear
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Energy Consumption
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Material Contamination
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
High Wear & Tear
Insightful Data Interpretation & Holistic Asset Health View
Unplanned Downtime & Production Loss
Continuous Monitoring to Maximize Uptime
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Corrosion and Extreme Temperatures
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Energy Consumption
Improve ESG Outcomes with Emissions and Energy Savings
Safety Risks
Early Detection of Issues to Reduce Safety Hazards

Manufacturing Challenges

Contamination Control
Optimize Assets with Risk Prioritization and Insights
Regulatory Compliance & Quality Standards
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Frequent Changeovers
Insightful Data Interpretation & Holistic Asset Health View
Continuous Operation
Continuous Monitoring to Prevent Unplanned Downtime
High Maintenance & Repair Costs
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

High Corrosion & Wear
Optimize Assets with Risk Prioritization and Insights
Continuous Operation
Continuous Monitoring to Prevent Unplanned Downtime
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Aging Infrastructure
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Our growth continues as we partner with more customers to eliminate unplanned downtime in the plastics industry.

Plastics manufacturers have streamlined their operations by leveraging our advanced predictive maintenance solution, achieving substantial financial and operational gains.

ROI
10
x
Cost Savings
$26M
+
Facility Count
51
+

Top 5 Faults Detected

In the plastics industry, early detection of faults enables proactive effort to address issues in the least expensive way, eliminating unplanned downtime and reducing costs.

Rolling Element Bearing
Structural Looseness
Misalignment
Rotating Looseness
Belt Defects

Explore Our Cutting-Edge Plastic prescriptive maintenance Software Solutions

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Optimize Plastic Manufacturing Performance: Boost your plastic production processes with real-time access to data on equipment performance and capacity planning. Our custom software solution enables you to efficiently manage your plastic industry assets, ensuring their optimal use. This precise control is crucial for enhancing your operations, resulting in better resource management and increased production rates.

Reduce Plastic Production Costs: Significantly cut cycle times and increase material efficiency with our intuitive reporting and analytics tools designed specifically for plastic production condition monitoring. These tools incorporate state-of-the-art predictive maintenance methods to refine operations. Adopting preventative maintenance not only safeguards your assets against unexpected breakdowns and costly repairs but also ensures a more effective and economical production flow.

Improve Plastic Equipment Management: Elevate your plastic production equipment setups and changes with digital solutions tailored for operators to meet goals more efficiently. These applications enhance overall operational efficiency in plastic manufacturing, making it easier to monitor progress and adapt strategies quickly. By utilizing these technologies, you maximize your investment in plastic manufacturing technology and ensure superior resource use, leading to more profitable and environmentally friendly operations.

Meet the CME Leadership Team

Real People Providing Real Maintenance Solutions

Power your success with insights and recommendations from one of our many dedicated CAT III/IV certified vibration analysts.

Jaidev Krishnan
VP of Condition Monitoring
CAT III Vibration
MLA - 1
Roy Giorgio
Lubrication Program Manager
MLT 1
MLA II
CLS
OMA
Erich Fassbinder
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound
Chris Becker
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound
Rob Coleman
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound
David Murphy
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound
Early Anomaly Detection
AssetWatch Prescriptive Insights Dashboard
Detect issues graphic
AssetWatch multi facility dashboard view

We Keep Your Assets Running

Our continuous condition monitoring solution and industry knowledge ensure uninterrupted plastics manufacturing for these assets and many more.

Agitators
Air Compressors
Dust Collectors
Extruders
Grinders
Reactors
Vacuum Pumps

See AssetWatch In Action

Minimal Effort, Maximum Savings.

Condition monitoring detected vibrations in an agitator, enabling early replacement of the taper lock and bearings to prevent failure.

$
150,000
Savings

Vero sensors and AssetWatch certified CME detected electrical issues, allowing for preemptive motor replacement.

$
250,000
Savings

AI detected excessive fan looseness, prompting the replacement of worn components and preventing further damage.

$
58,000
Savings

Transform Your Plastic Manufacturing Processes Today

Embrace the future of plastic manufacturing with our advanced prescriptive maintenance software. Designed to boost efficiency, cut expenses, and enhance productivity, our solution paves the way to operational excellence.

Harness the power of predictive maintenance and real-time data analysis. Elevate your plastic manufacturing to become a model of efficiency and profitability.

Enhanced Equipment Reliability for Plastic Manufacturing

Predictive maintenance and ongoing monitoring ensure your plastic production assets operate at optimal performance, significantly reducing unexpected downtimes.

Cost Savings Achieved

Our innovative solution optimizes maintenance schedules and operational efficiencies, effectively reducing operational costs and enhancing your bottom line.

Improved Production Efficiency in Plastic Manufacturing

Leverage data-driven insights and streamlined operations to achieve unprecedented production efficiency, setting new standards in the plastic manufacturing industry.

Book a demo

I'm interested in:
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.