Oil Analysis
Metals & Processing
Rolling Mill Gearbox
$
50,000
Savings
Downtime Prevented
Observation
There was elevated vibration related to the gear mesh. The CME recommended taking an oil sample to check for wear metals. The Lubrication CME reviewed the oil analysis report and noted wear metals, particle count, and water content were all high.
Recommendation
Both CMEs collaborated with the customer on a plan to inspect the gearbox, check the oil level and then change the oil.
Resolution
The customer found the input seal was leaking and there was very little oil in the gearbox. The seals were replaced and the oil was changed. The customer avoided replacing the gearbox and noted a savings of $50k.
