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Quick Wins

Explore our quick wins showing how minimal efforts can achieve maximum rewards.

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Food & Beverage

Agitator Case

In the agitator case, condition monitoring engineer detected vibrations and recommended maintenance. Despite initial repairs, further issues were identified. Ultimately, replacing the taper lock and bearings resolved the problem, saving $150,000.

Observation

Condition monitoring engineer observes vibration on agitator ODE, issues maintenance recommendation

Recommendation

Sheaves and belt replaced, but condition monitoring engineer calls out worsening sheave misalignment

Resolution

The sheave pulley bore was found to be too big, and the ODE bearing was hot. Replaced taper lock and bearings. Issue resolved, $150k saved.​

No items found.
$
150,000
Savings
Downtime Prevented
Steel & Aluminum

Main Pot Inductor Blower

The condition monitoring engineer detected abnormal rotor bar activity, indicating an electrical issue. Following a thorough electrical inspection and thermal scan, the motor was preemptively replaced, avoiding a failure and saving the customer $250,000.

Observation

Condition monitoring engineer observes increased amplitude in rotor bar activity with turning speed sidebands, indicating electrical issue​

Recommendation

Condition monitoring engineer issues maintenance recommendations to check all electrical connections and measurements, scan with a thermal gun, and replace the motor if not an external issue.​

Resolution

Motor replaced before failure, customer calls out $250k save​

No items found.
$
250,000
Savings
Downtime Prevented
Steel & Aluminum

Baghouse Main Air Fan

An AI system detected signs of excessive looseness in a fan, prompting a maintenance check. This led to the discovery and replacement of worn components in the housing and bearing, successfully averting a catastrophic failure.

Observation

AI alerts condition monitoring engineer; observes harmonics 1x turning speed and >50 g’s pk-pk at turning speed, indicating excessive looseness.​

Recommendation

Condition monitoring engineer issues maintenance recommendation for to perform lift check on Fan ODE​

Resolution

Excessive wear damage was found (0.025” overall) on the housing and bearing; both replaced, avoiding catastrophic failure ​

No items found.
$
58,000
Savings
24 Hrs.
Downtime Prevented
Food & Beverage

Boiler Blower Motor

An advanced temperature sensor helped avert motor failure by detecting a significant temperature rise, prompting a maintenance recommendation. Subsequently, an issue with the motor cooling fan was quickly identified and repaired, ensuring the motor's ongoing operation.

Observation

AI observes +60°F rapid change on motor ODE​

Recommendation

Condition monitoring engineer issues maintenance recommendation

Resolution

Motor cooling fan sudden failure was detected and repaired​

No items found.
$
6,600
Savings
Downtime Prevented
Industries Served
11

We serve organizations across 11 industrial sectors, from pharmaceuticals to mining.

Daily Wins of All Sizes
$12M+

Our customers' experience wins every day from a $10k save all the way to preventing catastrophic failure over $12 million.

Issues to Be Detected
100+

Over 100 machine issues can be proactively monitored and fixed in their infancy.

Our 30-day, risk free trial is only $199.

AssetWatch customers save on average 8x in ROI. That means for every $1 you give us, we give $8 back to you.

Get Started Today for $199

Includes professional installation of up to 200 sensors (a $10k+ value)

24/7 monitoring and a dedicated CME for your site

AssetWatch cloud-based software with unlimited licenses

No CapEx, Engineering or IT integration required